Latest OnDemand BEV TECHTALKS 2023
Electrical Insulation: Design Challenges, Materials, Application & Optimization for ePowertrain
David Stankes, Application Development Specialist, 3M
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• What are the design challenges of electrical insulation in EV battery and eMotor driven by major ePowertrain design trends?
• Major types of electrical insulation materials and their application areas today
• What are the major attributes (and disadvantages) of the major types of electrical insulation materials?
• Next generation electrical insulation technologies to enable new ePowertrain design and manufacturing
Advances In Thermally Conductive, Electrically Insulated Materials For E-Mobility Applications
Ray L. Szparagowski, Technical Director, Automotive and High Performance Plastics, Global Fluid Power Division, Freudenberg Sealing Technologies
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• Plastic grade materials that improve thermal management for temperature control and maintain electrical resistance for safety.
• TCEI (Thermal Conductive Electrically Isolating) grades offer significant improvements in temperature control in E-Mobility applications.
• FST advanced modeling techniques can evaluate application design and material impacts on temperatures to address critical hot spots that can occur.
• E-motor applications such as bobbins and slot liners have shown significant temperature reduction using these new TCEI materials.
Enabling Sustainable High Performance Battery Systems
Antonio Voci, Product Manager E-Mobility, Sika Automotive
David Hofstetter, Senior Project Leader, Sika Technology
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• Reduced cycle times
• Low curing Temp Solutions with a reduced CO2 footprint in assembly operations
New Generation TIM’s
• Setting new state-of-the-art performance
• Low-Density solutions offering Higher-performance properties
• Enabling easy disassembly and recyclability
Latest Developments And Emerging Issues In Battery Thermal Runaway
Brian Engle, Business Development Manager – Amphenol Advanced Sensors
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• Analysing the future role of compression pads and cell-to-cell barriers in managing mechanical and thermal energy inside a module and/or pack
• Reviewing the landscape of next-gen solutions; including foams, fibers, foils, and aerogels
• Understand how energy and material flows during a thermal event
• Case Study: Thermal propagation stopped cold in real-world testing of PyroThin, an aerogel-based thermal barrier
Past BEV TECHTALKS
Modeling Structural Adhesive Joints In Electric Vehicles
Pressure Sensitive Adhesive (PSA) Applications In E-mobility Applications
Automating Your Adhesive Application
Battery Interconnect Technology And Outlook
In Pursuit Of Silence Inside BEVs: The New Products Behind The Next Level Of Acoustic Comfort
Don’t Just Delay Cell-to-Cell Thermal Propagation, Stop It
Liquid Cooling For EV Charging: How To Make Connections That Drive Performance & Reliability
Thermal Management & Bonding of Lithium Battery Cells & Modules
Thermal Conductive Adhesives For Next Generation Cell-to-Pack Configurations
Use Of Adiabatic Calorimetry In Battery Safety
Building Digital Twins Towards A Complete, Faster, Cost Effective & More Optimal Design Of Vehicles
Thermal Management Optimization For The Future Of Battery Designs
Improve Process Efficiency Through Thermal Adhesive Simulation For Tool Path Optimization & Module Assembly
Battery Immersion Cooling: The Lightest And Safest Solution For EVs And HEVs
Engineering The Thermal & Safety Challenges In Next-Generation Battery Packs
Low Carbon Footprint Technologies For Automotive Acoustics And Battery Composites: The Key Enablers For Sustainable Mobility
The Basics Of UN 38.3 And The Requirements For The Transportation Of Lithium Batteries
Cell & Battery Abuse: Development Of Thermal Runaway / Propagation Tests For EV & Stationary Batteries
EVSE Charging And Safety Standards, Going Beyond Level 1 And 2
Future Of Water-Glycol Cooling In Electric Vehicles
Adhesive & Sealing Systems For High-Voltage Batteries In Electric Vehicle
Material Solutions For Module Integration For Cylindrical Cells
Enabling Smarter Battery Pack Design & Assembly Processes With Innovative Adhesive, Sealant & Thermal Technologies
Innovative Thermal Interface Materials: How Adhesives And Sealants Are Accelerating xEV’s
Propagation Control Strategies And The Use Of Flexible Graphite Heat Spreaders
Full System Solutions To Enable Battery Pack Assemblies With Innovative Adhesive & Thermal Management Solutions
Overcoming Technical & Cost Challenges For Next Generation Automotive Batteries
Understanding The Thermal And Safety Challenges In Next-Generation Battery Packs
Why Immersed Battery Cooling
Monitoring Cell Temperature To Optimize Battery Performance And Design
Extending Battery Life of Electric Vehicle Fleets
Silicone Foams And Thermally Conductive Silicones In Battery Pack Assembly
Simulation To Aid Design: Accurately Predicting Thermal Performance And State Of Health Of A Battery Pack
Methodology For Modelling And Simulating Battery Thermal Runaway Events
Thermal Interface Materials – Gap Filler Liquids For Battery Systems
Specifying Thermal Management Solutions For Battery Pack Design
Battery Thermal Comfort: A Multi-Component Approach
EV Battery Pack Design And Material Selection For High Performing Batteries
Improved Methods For Leak Testing Li-Ion Batteries
Three Innovative Material Solutions To Address Technical Challenges In Automotive Electrification
Battery Connection Solutions In e-Mobility: 3 Distinct Technologies For Battery Manufacturing
Solving A Burning Issue: Dealing With Thermal Runaway
Driving Toward The BEV Tipping Point: Solving cost And Scalability Challenges
Upscaling Processes For New Battery Raw Materials From Laboratory Into Industrial Production
Breakthrough Silicon Anodes For Next-Gen EV Batteries
Material Options For Insulating And Protecting Power Distribution And Cooling Components In The Battery
Making The Next Super-Battery Solid-State Batteries
Efficient BMS Testing Throughout The BMS Development Lifecycle
Demystifying BMS Hardware-In-the-Loop (HIL) Testing
Methods For Leak Testing Lithium-ion Batteries
Thermal Propagation Prevention: Materials, Application, & Automation Techniques
How New Laser Technologies Can Help Advance Your Battery Manufacturing
Introducing Battery Intelligence: The Key To Powering Your Battery Program Through COVID-19 And Beyond
How To Advance Aluminum Laser Welding In Automotive Structures
EV Battery & Electrification Testing – From the Grid To The Road
Choosing The Right Scanner And Laser Solution In Battery Manufacturing
Using Clad Metal Innovations For Battery, Charging, And Thermal Management Challenges In Automotive Electrification
Powder Coating Solutions For Electric Vehicle Components
Innovative Solutions & Performance Materials For Lithium Ion Battery Packs
EV Battery Simulation, Accurately Predicting Performance & State Of Health
Upscaling Processes For New Battery Raw Materials From Laboratory Into Industrial Production
COVESTRO: New Ways To Manage Heat – Makrolon® TC
H.B. Fuller’s Innovative Materials For EV Batteries
Hybrid Electronic Control Technology For HV DC Switching
Battery Pack Material Selection & Design For Scaled Mass Production
Pressure Sensitive Adhesive (PSA) Applications In Li-ion Battery Assembly Processes
Laser Solutions For Demanding Battery Manufacturing Applications
Increasing Thermal Transfer In EV Batteries Through The Use Of Openair-Plasma® Technology
Engineering The Thermal & Safety Challenges In Next-Generation Battery Packs
Testing Battery Sensitivities of EV Subsystems Using Battery Simulation And Hardware-In-the-Loop (HIL) Techniques
Technical Manufacturing Audits Of Cell Manufacturers
Translating FTRC Results Into Practical Thermal Analysis Techniques
Why Is The Ultra-Thin Heating Polyimide Film The Best Value Solution For Battery Warm Up?
Robust Early Detection Of Thermal Runaway (REDTR)
Sensor Optimization For Effective Thermal Management And HP/HX Control For xEV And Stationary Storage Batteries
Liquid Cooling For EVs – Cooling Strategies & Avoiding Issues For Reliable Fast Charging Electric Vehicles
Safer, Cooler, Faster, And Farther – Adhesives For Thermal Solutions In EV Battery Packs
Innovative Material Solutions To Address Electric Vehicle Safety & Thermal Management Challenges
Cell & Battery Abuse: Development Of Thermal Runaway/Propagation Tests For EV & Stationary Batteries
Thermal Propagation Control Strategies and the Use of Flexible Graphite Heat Spreaders
Staying Cool – Thermal Management When No Two Battery Packs Are The Same
EV Battery Design for Manufacturability: Process to Production
Temperature Counts: Increasing xEV Safety, Comfort, Range And Performance With NTC Sensors
Next Generation Silicone Solutions for xEV Battery Challenges
Integration Of The Battery Casing With The Cooling Plate, Enabled By A Coolant-Resistant Structural Adhesive
Innovations In Electric Vehicle Cooling Technologies
Sensor Design And Optimization For xEV, EVSE, And ESS Thermal Management
EV Battery Design for Manufacturability: Thermal Management Troubleshooting
How Adhesives Material Science Can Support Sustainability Goals For Automotive
Review Of Battery Cooler Brazing Development: Case Study
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