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Latest OnDemand BEV TECHTALKS 2023

3M

Electrical Insulation: Design Challenges, Materials, Application & Optimization for ePowertrain

David Stankes, Application Development Specialist, 3M

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• What are the design challenges of electrical insulation in EV battery and eMotor driven by major ePowertrain design trends?
• Major types of electrical insulation materials and their application areas today
• What are the major attributes (and disadvantages) of the major types of electrical insulation materials?
• Next generation electrical insulation technologies to enable new ePowertrain design and manufacturing

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FREUNDENBERG

Advances In Thermally Conductive, Electrically Insulated Materials For E-Mobility Applications

Ray L. Szparagowski, Technical Director, Automotive and High Performance Plastics, Global Fluid Power Division, Freudenberg Sealing Technologies

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• Plastic grade materials that improve thermal management for temperature control and maintain electrical resistance for safety.
• TCEI (Thermal Conductive Electrically Isolating) grades offer significant improvements in temperature control in E-Mobility applications.
• FST advanced modeling techniques can evaluate application design and material impacts on temperatures to address critical hot spots that can occur.
• E-motor applications such as bobbins and slot liners have shown significant temperature reduction using these new TCEI materials.

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Sika

Enabling Sustainable High Performance Battery Systems

Antonio Voci, Product Manager E-Mobility, Sika Automotive
David Hofstetter, Senior Project Leader, Sika Technology

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• Reduced cycle times
• Low curing Temp Solutions with a reduced CO2 footprint in assembly operations
New Generation TIM’s
• Setting new state-of-the-art performance
• Low-Density solutions offering Higher-performance properties
• Enabling easy disassembly and recyclability

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Amphenol Advanced Sensors

Latest Developments And Emerging Issues In Battery Thermal Runaway

Brian Engle, Business Development Manager – Amphenol Advanced Sensors

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• Analysing the future role of compression pads and cell-to-cell barriers in managing mechanical and thermal energy inside a module and/or pack
• Reviewing the landscape of next-gen solutions; including foams, fibers, foils, and aerogels
• Understand how energy and material flows during a thermal event
• Case Study: Thermal propagation stopped cold in real-world testing of PyroThin, an aerogel-based thermal barrier

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Past BEV TECHTALKS 

3M

Modeling Structural Adhesive Joints In Electric Vehicles

ATP Advance Systems

Pressure Sensitive Adhesive (PSA) Applications In E-mobility Applications

3M

Automating Your Adhesive Application

Kulicke & Soffa

Battery Interconnect Technology And Outlook

Autoneum

In Pursuit Of Silence Inside BEVs: The New Products Behind The Next Level Of Acoustic Comfort

Aspen Aerogels

Don’t Just Delay Cell-to-Cell Thermal Propagation, Stop It

CPC

Liquid Cooling For EV Charging: How To Make Connections That Drive Performance & Reliability

ELANTUS

Thermal Management & Bonding of Lithium Battery Cells & Modules

Parker Lord

Thermal Conductive Adhesives For Next Generation Cell-to-Pack Configurations

THERMAL HAZARD TECHNOLOGY

Use Of Adiabatic Calorimetry In Battery Safety

Dassault Systemes

Building Digital Twins Towards A Complete, Faster, Cost Effective & More Optimal Design Of Vehicles

DUPONT

Thermal Management Optimization For The Future Of Battery Designs

AVL

Improve Process Efficiency Through Thermal Adhesive Simulation For Tool Path Optimization & Module Assembly

E-MERSIV

Battery Immersion Cooling: The Lightest And Safest Solution For EVs And HEVs

NEOGRAF

Engineering The Thermal & Safety Challenges In Next-Generation Battery Packs

Autoneum

Low Carbon Footprint Technologies For Automotive Acoustics And Battery Composites: The Key Enablers For Sustainable Mobility

Intertek

The Basics Of UN 38.3 And The Requirements For The Transportation Of Lithium Batteries

Intertek

Cell & Battery Abuse: Development Of Thermal Runaway / Propagation Tests For EV & Stationary Batteries

Intertek

EVSE Charging And Safety Standards, Going Beyond Level 1 And 2

Arteco

Future Of Water-Glycol Cooling In Electric Vehicles

HB Fuller

Adhesive & Sealing Systems For High-Voltage Batteries In Electric Vehicle

Covestro

Material Solutions For Module Integration For Cylindrical Cells

Henkel

Enabling Smarter Battery Pack Design & Assembly Processes With Innovative Adhesive, Sealant & Thermal Technologies

Parker Lord

Innovative Thermal Interface Materials: How Adhesives And Sealants Are Accelerating xEV’s

NEOGRAF

Propagation Control Strategies And The Use Of Flexible Graphite Heat Spreaders

PPG

Full System Solutions To Enable Battery Pack Assemblies With Innovative Adhesive & Thermal Management Solutions

FEV

Overcoming Technical & Cost Challenges For Next Generation Automotive Batteries

NEOGRAF

Understanding The Thermal And Safety Challenges In Next-Generation Battery Packs

Lubrizol-FEV

Why Immersed Battery Cooling

LUNA

Monitoring Cell Temperature To Optimize Battery Performance And Design

AVL

Extending Battery Life of Electric Vehicle Fleets

DOW

Silicone Foams And Thermally Conductive Silicones In Battery Pack Assembly

AVL

Simulation To Aid Design: Accurately Predicting Thermal Performance And State Of Health Of A Battery Pack

AVL

Methodology For Modelling And Simulating Battery Thermal Runaway Events

Kerafol

Thermal Interface Materials – Gap Filler Liquids For Battery Systems

Henkel

Specifying Thermal Management Solutions For Battery Pack Design

Autoneum

Battery Thermal Comfort: A Multi-Component Approach

Covestro

EV Battery Pack Design And Material Selection For High Performing Batteries

ZELTWANGER

Improved Methods For Leak Testing Li-Ion Batteries

MATERION

Three Innovative Material Solutions To Address Technical Challenges In Automotive Electrification

AMADA WELD TECH

Battery Connection Solutions In e-Mobility: 3 Distinct Technologies For Battery Manufacturing

Morgan Advance Sensors

Solving A Burning Issue: Dealing With Thermal Runaway

PPG

Driving Toward The BEV Tipping Point: Solving cost And Scalability Challenges

ONEJOON

Upscaling Processes For New Battery Raw Materials From Laboratory Into Industrial Production

ECELLIX

Breakthrough Silicon Anodes For Next-Gen EV Batteries

ARKEMA

Material Options For Insulating And Protecting Power Distribution And Cooling Components In The Battery

Wildcat Discovery Technologies

Making The Next Super-Battery Solid-State Batteries

BLOOMY

Efficient BMS Testing Throughout The BMS Development Lifecycle

BLOOMY

Demystifying BMS Hardware-In-the-Loop (HIL) Testing

ZELTWANGER

Methods For Leak Testing Lithium-ion Batteries

NEOGRAF

Thermal Propagation Prevention: Materials, Application, & Automation Techniques

COHERENT

How New Laser Technologies Can Help Advance Your Battery Manufacturing

VOLTAIQ

Introducing Battery Intelligence: The Key To Powering Your Battery Program Through COVID-19 And Beyond

COHERENT

How To Advance Aluminum Laser Welding In Automotive Structures

Keysight Technologies

EV Battery & Electrification Testing – From the Grid To The Road

Novanta

Choosing The Right Scanner And Laser Solution In Battery Manufacturing

MATERION

Using Clad Metal Innovations For Battery, Charging, And Thermal Management Challenges In Automotive Electrification

Akzonobel

Powder Coating Solutions For Electric Vehicle Components

FREUDENBERG

Innovative Solutions & Performance Materials For Lithium Ion Battery Packs

Dassault Systemes

EV Battery Simulation, Accurately Predicting Performance & State Of Health

ONEJOON

Upscaling Processes For New Battery Raw Materials From Laboratory Into Industrial Production

Covestro

COVESTRO: New Ways To Manage Heat – Makrolon® TC

HB Fuller

H.B. Fuller’s Innovative Materials For EV Batteries

SCHALTBAU

Hybrid Electronic Control Technology For HV DC Switching

Covestro

Battery Pack Material Selection & Design For Scaled Mass Production

ATP Advance Systems

Pressure Sensitive Adhesive (PSA) Applications In Li-ion Battery Assembly Processes

COHERENT

Laser Solutions For Demanding Battery Manufacturing Applications

Plasmatreat

Increasing Thermal Transfer In EV Batteries Through The Use Of Openair-Plasma® Technology

NEOGRAF

Engineering The Thermal & Safety Challenges In Next-Generation Battery Packs

BLOOMY

Testing Battery Sensitivities of EV Subsystems Using Battery Simulation And Hardware-In-the-Loop (HIL) Techniques

Intertek

Technical Manufacturing Audits Of Cell Manufacturers

NASA

Translating FTRC Results Into Practical Thermal Analysis Techniques

ADDEV-MATERIALS

Why Is The Ultra-Thin Heating Polyimide Film The Best Value Solution For Battery Warm Up?

Amphenol Advanced Sensors

Robust Early Detection Of Thermal Runaway (REDTR)

Amphenol Advanced Sensors

Sensor Optimization For Effective Thermal Management And HP/HX Control For xEV And Stationary Storage Batteries

CPC

Liquid Cooling For EVs – Cooling Strategies & Avoiding Issues For Reliable Fast Charging Electric Vehicles

DUPONT

Safer, Cooler, Faster, And Farther – Adhesives For Thermal Solutions In EV Battery Packs

HB Fuller

Innovative Material Solutions To Address Electric Vehicle Safety & Thermal Management Challenges

Intertek

Cell & Battery Abuse: Development Of Thermal Runaway/Propagation Tests For EV & Stationary Batteries

NEOGRAF

Thermal Propagation Control Strategies and the Use of Flexible Graphite Heat Spreaders

Parker Lord

Staying Cool – Thermal Management When No Two Battery Packs Are The Same

Graco

EV Battery Design for Manufacturability: Process to Production

TDK

Temperature Counts: Increasing xEV Safety, Comfort, Range And Performance With NTC Sensors

WACKER

Next Generation Silicone Solutions for xEV Battery Challenges

L&L Products

Integration Of The Battery Casing With The Cooling Plate, Enabled By A Coolant-Resistant Structural Adhesive

Senior Flexonics

Innovations In Electric Vehicle Cooling Technologies

Amphenol Advanced Sensors

Sensor Design And Optimization For xEV, EVSE, And ESS Thermal Management

Graco

EV Battery Design for Manufacturability: Thermal Management Troubleshooting

DUPONT

How Adhesives Material Science Can Support Sustainability Goals For Automotive

Senior Flexonics

Review Of Battery Cooler Brazing Development: Case Study

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